After spending countless hours trimming upholstery foam and sewing fabric onto, well, large pieces of upholstery foam, I was quite relieved when I got to work on something a bit different. It was time to create Foxy’s lower legs, which are quite different from his upper legs, mind you, for while his upper legs appear as dark brown pants, his lower legs seem to be missing, revealing the metal endoskeleton underneath. (And not a delicious, caramel filling, as one would expect.) As a result, this part of our dear, piratical fox’s legs needed to be much thinner than his upper legs. The best material for the job? Craft foam. Plain, simple craft foam, oh how I missed you.
To give the appearance of a simple metal rod, as I would expect the legs of his endoskeleton to essentially be, the craft foam I cut out for his lower legs are not form-fitting, but rather just a tube of craft foam the circumference of the thickest part of my lower legs. I seem to have rather chubby legs, though, as these tubes are not as thin as I would have liked. Hmm. Anyway, the lower legs needed to be closed off with Velcro, so I hot glued the edge of a piece of craft foam underneath one edge of the main piece of foam and hot glued Velcro onto it. This way, the edges of the leg should be able to meet up smoothly, as opposed to placing Velcro directly on the leg and making the edges overlap. The Velcro’s counterpart was attached to the underside of the leg’s other edge. While I hot glued this Velcro on, it seemed as if it could be peeled off without tons of effort (I wonder if using sticky-backed Velcro was unwise, as this may have interfered with the hot glue’s bonding abilities), so to ensure everything was as secure as possible, I also sewed the Velcro in place. There should be no way it can come off now. Continue reading Foxy Cosplay: The Lower Legs →